Ezinye iingcamango ezilungileyo zenzelwe ukuhlala, ezinye ziba ngcono.Ngokunjalo nomlawuli weCates flow, owasungulwa ngo-1957 ngumenzi wesixhobo saseChicago uWillard Cates.Ukususela ngoko, uyilo lwayo lokuqala luphuculwe rhoqo.Ngoku inokufumaneka kuyo yonke into ukusuka kwimigca yepeyinti yerobhothi yeemoto zosapho ukuya kumxube wolwelo kunye neenkqubo zokudosa, izityalo ze-hydrogen ezinoxinzelelo oluphezulu, izixhobo zokusetyenzwa kwe-semiconductor kunye nezixhobo zokwenza iikeyiki zesiNgesi.
Ngo-1984, uCates wathengisa uyilo lwakhe lwevalvu kunye nenkampani yokuvelisa kuFrank Taube II, owathi emva koko wahambisa imveliso kwindawo yayo yangoku eMadison Heights, eMichigan.Le nkampani ngoku iphantsi konyana kasekela mongameli, uJohn Taube, kunye nenkosikazi kamongameli, uSusan, abatshintsha igama labo babizwa ngokuba yiCustom Valve Concepts (CVC) ngo2005.
Ngelixa iivalvu zokulawula i-Kates zihlala "ziyimveliso ephambili" ye-80 yeminyaka ubudala yenkampani yokuvelisa, i-CVC kunye neqela layo labakhandi be-40, iinjineli kunye nabasebenzi benkxaso babonelela ngoluhlu lweenkonzo ezibandakanya uyilo lwemizi-mveliso kunye nomatshini ochanekileyo.Inkampani ikwasebenzisa izixhobo zokuvelisa kunye nesoftware yokuqinisekisa impumelelo yexesha elizayo.
Ilungu elixabisekileyo leqela leCVC, uMphathi weTekhnoloji yeMveliso uVitaliy Cisyk uyazingca kakhulu ngembali ende kunye neyimpumelelo yeKates Self-Regulating Valves."Le yimveliso ekhethekileyo," watsho.“Siyayila, siyakha kwaye siyivavanya, kwaye siyithumela kwihlabathi liphela ngezicelo ezingenakubalwa.Xa sasibuzwa ukuba yintoni eyayingahambi kakuhle, impendulo yayisithi, “Akukho nto, sasicinga ukuba yayilixesha lesondlo.'”
UCisyk umtsha kulo msebenzi, ejoyine i-CVC ekuqaleni kwe-2021, kodwa wenza inkqubela ngokukhawuleza.Kungekudala, uCisyk waqala ukwazisa itekhnoloji ephezulu ukunyusa izinga lokukhula kunye nokusebenza kakuhle kwevenkile.Enye yayiyimveliso yesoftware eyimpumelelo awayisungulayo ngelixa wayesebenzela i-BMT Aerospace USA Inc., umenzi omkhulu wothumelo kufutshane neFraser, eMichigan.
"I-BMT Aerospace ifumene i-VERICUT, i-software ye-CNC yokulinganisa eyenziwe yi-CGTech e-Irvine, eCalifornia, ukuphepha ukungqubana kumanqanaba e-DIXI ye-DMG Mori echanekileyo," utsho uCisyk.“Ndiwujongile lo matshini ndaxelela abaphathi ukuba kufuneka sityale imali kwisixhobo sokulinganisa kunye nesoftware.Nangona kunjalo, ukusetyenziswa kwayo ngokukhawuleza kwanwenwela kwabanye oomatshini, ngakumbi kumatshini we-five-axis.Akukho venkile ifanele ukuba ngaphandle kwayo.”
Imeko efanayo neCVC.Inkampani inoluhlu olunomdla ngokulinganayo lwezixhobo, kuquka iMazak, i-Okuma 5-axis systems kunye neHaringe Y-axis turn-mill machines, amaziko okuguqula isimbo saseSwitzerland kunye nezinye izixhobo ze-CNC.
Oomatshini abaninzi baxhotyiswe ngeenkqubo zokubona iRenishaw kunye nerula zeglasi ukwenzela ukuchaneka okuphuculweyo.Oku kuvumela i-CVC ukuba iqhube uluhlu olubanzi lwamacandelo anzima kunye nokudibanisa kwezinto ze-eclectic, ukusuka kwi-Hastelloy kunye ne-Stellite ukuya kwi-Delrin, i-PVC kunye ne-PEEK.
I-CVC iphinde yathatha amanyathelo ayo okuqala kwimveliso eyongezelelweyo isebenzisa umshicileli we-Markforged 3D njengenxalenye yentatho-nxaxheba yenkampani kwiprojekthi ye-Automation Alley eTroy, eMichigan kwiprojekthi ye-DIAOnD, inyathelo "elinikezelwe ekuncedeni abavelisi ukulinganisa ukunyusa ukuguquguquka kwabo kunye nokuzinza Ishishini labo 4.0″.umsebenzi.”
UCisyk uxhasa ngokupheleleyo kuyo nantoni na enxulumene ne-Industry 4.0, nangona ekhawuleza ukukhomba ukuba umshicileli waziswa kuqala ukulungisa ukunqongophala kwePPE kunye neendawo zokungenisa umoya ngexesha lobhubhane.Ngoku isetyenziselwa iimfuno ezingengxamisekanga kangako ezinje ngeejigi zokuprinta, izipontshi ezithambileyo, izixhobo kunye nezinye iindawo zovavanyo.
“Ukusetyenziswa kokugqibela kubonakala ngathi bubunewunewu, kodwa nokuba unenkqubo elungileyo yeCAM, kulungile ukuba nenxalenye ethembekileyo ezandleni zakho,” utshilo uCisyk.“Kukunceda ukuba ube nomfanekiso-ngqondweni wendlela owujonga ngayo umsebenzi, zeziphi izixhobo oza kuzisebenzisa, ukuba zifuna ukwandisa kangakanani, kwaye ufumane igalelo kwabanye.Ikwanceda isicwangciso sesebe esisemgangathweni sezixhobo kunye nokulinganisa iimfuno zezixhobo. "
Nangona kunjalo, i-VERICUT yayinempembelelo enkulu kwivenkile yeCVC.Kungekudala emva kokuthenga isoftware (phambi kokuba ifumaneke ngokubanzi), inkampani yaqala ukusebenza ngeeodolo ezininzi ezinzima zeprototype.UCisik wachaza ukuba, usebenzisa amandla eprogram yokuxoxa, i-CVC yayidla ngokuphumelela ukuhlangabezana neemfuno zexesha elifutshane, kodwa ngeli xesha kwakukho iingxaki kunye nenxalenye yomgangatho kunye nobomi besixhobo xa kusenziwa imingxunya emincinci, enzulu kwi-workpiece.
Emva kokuchitha iiyure ezininzi, i-CVC yathumela inkqubo kwiqela lophuhliso lomatshini ukuba akukho nto.“Balungise into ethile baza bayibuyisela kuthi, kwaye ayizange isebenze,” ukhalaza uCisyk.“Lo msebenzi ubufuna i-0.045” [1.14mm] yokusila, kwaye nantoni na ebesiyizama, yayisika inxalenye yayo kwaye yonakalise isixhobo.”
Nangona i-VERICUT ayizange iphunyezwe ngokupheleleyo, i-Cisyk kunye nee-mechanics zasebenza kunye ukusombulula ingxaki.Emva kophononongo olukhawulezileyo lwento esebenzileyo nengazange isebenze, bagqibe kwelokuba iinketho ezisikiweyo ezikhethiweyo ukulawula incoko yababini zinogcino kakhulu.Ke i-duo yagqiba ekubeni yongeze inkqubo ngeForce, i-CGTech's physics-based CNC program optimization software module yokuhlalutya kunye nokuphucula iimeko zokusika.
“Iziphumo bezimangalisa!”Watsho uZisek.“Amalungu agqityiwe kwaye akumgangatho ophakamileyo, izixhobo zokusika zisalungelelene, akusekho kugquma.Njengoomatshini abaninzi abaphezulu kunye nabacwangcisi benkqubo, oogxa bam babethandabuza ukuba sithenge iVERICUT okokuqala, kodwa ngeli xesha iziganeko zamqinisekisa.
Esi simo sengqondo asinto ingaqhelekanga.Ukwamkela itekhnoloji entsha kuhlala kungumngeni, utshilo uCisyk, ngakumbi kubasebenzi abanamava kunye nezakhono ezibalulekileyo zokucwangcisa.“Wonke umntu unombono weyona ndlela ilungileyo yokwenza umatshini inxalenye.Ngelixa sinebhongo ngabo kwaye silixabisa igalelo labo, i-VERICUT ibamba into abantu bangakwaziyo,” wongeze watsho.Nje ukuba ubabonise oku okanye uthintele ingozi enokubiza amashumi amawaka eedola, amathandabuzo aya kuphela.
"Ngexesha lokugqibela locweyo kunye neCGTech, baxoxisana nabathathi-nxaxheba, kwaye ndamangaliswa ukufumanisa ukuba abantu abaninzi abakasebenzisi iForce," uyavuma uCisyk."Ngokusuka kumava am eForce, ndinokuxelela ukuba kweminye imisebenzi siye sanciphisa amaxesha okujikeleza nge-12-25 pesenti.Kodwa nangona ukuphuculwa kweepesenti ezimbalwa, ubomi bezixhobo buye banda kakhulu.Yenze inkqubo yatshintsha kwaye yaqikelelwa. ”
Nangona uCisyk esanda kuqalisa iinzame zakhe eziqhubekayo zokuphucula, sele esenza umehluko."U-Vitaly yinjineli enamava kakhulu kwaye wafunda ngokukhawuleza izibonelelo ze-VERICUT kunye ne-Force," kusho uMark Benedetti, i-CGTech yokuthengisa injineli."Kulula ukusebenzisana naye kuba uyakuqonda ukwenziwa kwe-CNC."
I-CVC ifakele i-MSC Industrial consumables machines, iphumeze i-Mastercam ye-CNC yeSofthiwe yokuphucula izakhono ezikhoyo ze-GibbsCAM, kunye nokuseka ulawulo lwezixhobo kunye nezicwangciso zokuseta ngaphandle kweintanethi.
“VERICUT, inkqubo yeCAM enamandla kunye noseti lwebhakhowudi ezimeleyo.Nantso ke, bam!Ngoku unenkqubo evaliweyo,” watsho uCisyk.“Nantsi indlela eya phambili kuthi, kodwa asikawutsali umcondo kuba sithatha amanyathelo amancinci kwaye siyazi ukuba kufuneka sigqibezele iprojekthi enye phambi kokuba siye kwenye.Kodwa kwangaxeshanye, iyimfuneko ngokwenene.”Ulawulo lwesixhobo Oku kukhulu.Iinkampani zilahlekelwa yimali eninzi ngenxa yokungazi.Yinto engaziwayo.”
Okuyaziwa ngakumbi yimpembelelo ye-VERICUT ekusebenzeni kweCVC."Silindele ukukhula okungaphezulu, kodwa ukuze uphathe ngokufanelekileyo oku, udinga iinkqubo ezithembekileyo, ezinokuphinda zenziwe kwakhona," utshilo uCisyk, wongezelela ukuba oku kufuna ukuzithemba kwinkqubo.
Waqukumbela ngelithi, “Ke, ewe, usemninzi umsebenzi ekufuneka wenziwe, kodwa okwangoku, ndiyavuya ukwazi ukuba sinommandla wenkqubo ongenazo iziphene okanye iingxaki ngaphandle kwezinto ezimangalisayo ezithwaxa iivenkile ezininzi zoomatshini..Oku kubonelelwa nguVERICUT.
Ngolwazi malunga neengqikelelo zevalve yesiko, tyelela www.customvalveconcepts.com okanye ufowunele 248-597-8999.Ngolwazi malunga neCGTech, tyelela www.cgtech.com okanye ufowunele 949-753-1050.
Ixesha lokuposa: Mar-24-2023